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As a commonly used processing equipment in the heat treatment industry, the 1200 degree box type muffle furnace has many advantages. Some models and sizes need to be customized according to demand. So, what aspects should be paid attention to when customizing a 1200 degree box type muffle furnace? Let's take a detailed look below!
A commonly used 1200 degree box type muffle furnace (click on the image to view product details)
1. Customize core parameters and performance requirements
Temperature control accuracy
Temperature control fluctuation: within ± 5 ℃, ensuring temperature stability during experiments or production processes.
Heating rate: Raise from room temperature to 1200 ℃ within 2 hours to meet the requirements of rapid heat treatment.
Temperature uniformity: The temperature difference inside the furnace is controlled between ± 3 ℃ and ± 5 ℃ to avoid uneven heating of the sample.
Furnace structure and materials
Internal dimensions: Customized according to sample size, common specifications include 300 × 300 × 300mm, 400 × 300 × 300mm, etc., and can be expanded up to 1200 × 1500 × 2000mm.
Thermal insulation material: made of alumina ceramic fiber, with high temperature resistance and good thermal insulation performance, reducing heat loss.
Heating element: alloy resistance wire is selected, with strong oxidation resistance and long service life.
Safety and operational design
Sealing: The furnace door is made of high-temperature resistant sealing material to prevent heat leakage and harmful gases from entering.
Safety protection: equipped with functions such as over temperature alarm, over-current protection, and leakage protection to ensure safe operation.
Operation interface: Intelligent PID segmented instrument or touch screen control, supporting 30 segment temperature control program, real-time monitoring of temperature curve.
2. Customized service process and cost analysis
Customized service types
Basic customization: Fine tuned within standard dimensions (such as ± 15% range), suitable for routine experimental needs.
Deep customization: Customize the furnace according to special length width height ratios or irregular structures to meet specific process requirements.
Modular design: Adjust the size through detachable expansion modules, balancing flexibility and economy.
3. Customization suggestions and precautions
Clear requirement document: Provide key data such as sample size, loading method, and process requirements to ensure that the customized solution matches the actual requirements.
Technical feasibility verification: The supplier is required to verify the uniformity of the temperature field and heating efficiency after adjusting the furnace size through thermodynamic simulation software.
Batch procurement optimization: If multiple devices are required, modular design should be prioritized to balance cost and flexibility.
After sales service guarantee: Confirm whether the supplier provides free warranty, quick response repair, and spare parts supply services. Generally, the warranty period is one year (excluding consumable parts), with lifelong repair services.
Customized size 1200 degree box type muffle furnace (click on the picture to view product details)
4. Summary
In general, before customizing a 1200 degree box type muffle furnace, it is necessary to understand the above aspects. You can communicate with relevant technical personnel about the parameters you want before placing an order, so that you can customize a more suitable 1200 degree box type muffle furnace for your own experiment or production!Click to learn more customized muffle furnace! Or click on online customer service to learn more about product information!
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